The Destruction and Recreation of Jackman's 1964 Volkswagen Beetle

Monday, March 31, 2008

Treasure!

On friday night, I was diligently performing me duties at work, browsing the web and updating my blog. Amidst this toil, I came across the miracles of KSL and craigslist. On these, were a number of classified advertisements for VW parts. Between Steve and I, we followed up on a number of them. Two of them agreed to having us come out and we planned our Saturday to reflect the various invitations and personal ambitions that we had received during the week. After going to the flea markets of SLC (a big disappointment) and checking out VW shops, we made it out to Magna. In Magna, we found a man by the name of Bill who showed us a shed full of 1500 and 1600 engines with all the fixings. We spent at least three hours, getting together two complete engines. Luckily, Steve consented to us using his trunk and part of his back seat to store the treasure we had found. Bill, giving us all we could eat in Volkswagen hardware, made us very happy as we pulled away with a sluggish back end.

After all the excitement, we finished our weekend by finishing the pegboard we put up and putting a sawhorse workbench together, making a pleasant home for the loot.

Thursday, March 27, 2008

Body Off!

The body is off!

Steve managed to get all of the bolts off with a little persistence. We were thinking that we would need at least four guys to get the body off as most sites and books mentioned things like ceiling mounted lifts and staged lifting. Steve, however, to make sure he had all of the bolts out, lifted the entire back end by himself. We put two and two together and just did it ourselves. It looks like we're ready to start body restoration!

In the end, we moved the body back onto our own driveway as we made room.

Tomorrow, we'll be going to get some tools and prepare ourselves for rust removal.

Wednesday, March 26, 2008

Body [Nearly] Off!

I helped a little, but Steve managed to pull off the back (original) fenders and all the bolts along the bottom of the car.

The glass was all taken out as well, sacrificing the rubber and the windshield. I don't have a picture of the windshield's current condition, but it suffered a crack on the passenger side.

Steve, by some miracle, also managed to pull the remaining strip of carpet out.

You'll also notice that it's a LOT cleaner. Tomorrow we'll be able to pull the body off!

Jackwagen Blog Begins

While we've already started on the car, I have just created the blog. I hope to get you up to date. The purpose of this blog is to document the restoration of my car, my first car, the car that I bought and built when I was seventeen, a Volkswagen Beetle.

Helping me is my good friend of the ages and roommate, Esteban Sagrero, who is a graphic design specialist. I have no idea what I am or what my career is supposed to be, but I enjoy it anyway! The car is a 1964 Volkswagen Beetle that is stock except for the front fenders, the motor, the lights, and the fusebox.

The motor was sold to me at the same time as the car, with the car, in semi-running condition. It was produced in 1965 and has pretty much stayed the same. It appears to have not ever been rebuilt. In order to make it a 12V car, I put on a 12V generator on the engine a couple months after not being able to use the ham radio on the 6V system.

As a side note, the starter and the coil remain 6V parts.

The front fenders and most of the lights came from a (as I recall) 1965 parts car that I bought also with my car that did not have a title. The other headlight was donated by the Kenney family in Klamath Falls, Oregon, where I did the first round of improvements after the car's initial construction.

The fuse box must have been put in when one of the previous owners was drunk. It's right in the middle of the luggage compartment, right above the gas tank. Sure, it's a nice upgrade, but the location could only have been worse in very few places.

There is rust in all of the standard places, the floor pan, spare tire compartment, wheel wells, bumper brackets, and door posts.

The plan for restoration follows a few basic stages, outlined as follows.

--Disassembly
--Rust Removal and Body Repair
--Mechanical Upgrades and Repairs
--Reassembly

Currently, we are in the first half of disassembly. The fenders, bumpers, seats, upholstery, gas tank, doors, steering wheel, and motor have all been removed. We are currently working on getting the body separated from the floor pan -- what a pain!

The greatest work we face is the preservation of the body. We'll definitely invest in some POR-15 and some serious undercoating. Paint and/or topcoat is still being discussed.

In anticipation of the mechanical stage, a custom transmission has already been ordered from a friend in Klamath Falls and awaits shipment. This particular fellow is a fantastic transaxle mechanic. The quality and reliability of his work is superb.

The suspension will most likely need to be completely reworked, with replacements where available. The motor we will keep in it's present condition unless major flaws are found before the reassembly stage.

I hope you enjoy watching my progress and I'll be sure to keep it posted!